Compliance Summary
Compliance Summary Tool
Transportation Modes
Service Functions
Regulations
All Topics
Please note: This summary is provided to help you understand the regulations. Consult the references provided for links to the full text of the regulations.

HVACRefrigeration Systems and Heating, Ventilation, Air Conditioning (HVAC)

Road Rail Air Water

This section covers U.S. Environmental Protection Agency (EPA) air pollution regulations affecting air conditioning and refrigeration systems that contain ozone depleting substances (ODSs). These regulations apply to refrigerant fluids found in both vehicle and building cooling systems.


Who is covered by the regulations?

Clean Air Act (CAA) regulations apply to all transportation operations that own or service air conditioning and refrigeration equipment. This includes both stationary sources (HVAC systems and refrigerated storage areas in buildings) and mobile sources (refrigeration units in vehicles).

What is the purpose of the regulations?

The stratospheric ozone layer shields the Earth from the sun's harmful ultraviolet radiation. Emissions of certain synthetic chemicals - including chlorofluorocarbons (CFCs), halons, and hydrochlorofluorocarbons (HCFCs) - that are commonly used as refrigerants, solvents, and insulating foams destroy the ozone layer and have created an "ozone hole" over the South Pole. In addition, many of these ozone-depleting substances (ODS), as well as their substitutes, are greenhouse gases that contribute to climate change.

Due to the global nature of the problem, in 1987 many countries, including the U.S., signed an international treaty, the Montreal Protocol, which is designed to protect the ozone layer by phasing out the production of a variety of substances believed to be responsible for ozone depletion. Since 1987, all United Nations (UN) countries have signed the treaty and it has undergone many revisions. To meet U.S. obligations, EPA has issued stratospheric ozone protection regulations under Title VI of the Clean Air Act.

Regulations

Various sections of CAA Title VI impact the transportation industry in terms of operating and servicing existing air conditioning or refrigeration equipment. Businesses should also be aware of these rules when purchasing new equipment. Key issues are discussed below.

Phaseout of Ozone-Depleting Substances (Title VI Sections 604 to 607). EPA regulations issued under Sections 601-607 of the Clean Air Act phase out the production and import of ozone-depleting substances (ODS), consistent with the schedules developed under the Montreal Protocol. The U.S. phaseout reduces in stages the amount of ODS that may be legally produced or imported into the U.S. The parties to the Montreal Protocol have changed the phaseout schedule over time, through adjustments and amendments, and EPA has also accelerated the phaseout under its Clean Air Act authority. As the phasedown of virgin ODS continues, ODS uses will increasingly resort to reclaimed material or alternatives. This will significantly increase the cost of operating older units.

In the U.S., ozone-depleting substances are regulated as Class I or Class II controlled substances:

  • Class I substances have a higher ozone-depleting potential (namely CFCs) and have been completely phased out in the U.S., except for exemptions allowed under the Montreal Protocol.

  • Class II substances are HCFCs, which are transitional substitutes for many Class I substances and are being phased out now.

Class I substances were subject to the first round of U.S. phaseout targets, which were finalized in 2005. Class I substances have an ozone depletion potential (ODP) of 0.2 or higher, and include halons, chlorofluorocarbons (CFCs), methyl chloroform, carbon tetrachloride, and methyl bromide.

Class II controlled substances are compounds that have an ozone depletion potential (ODP) less than 0.2, and are all hydrochlorofluorocarbons (HCFCs). HCFCs were developed as transitional substitutes for Class I substances and are subject to a later phaseout schedule than Class I substances. Although there are currently 34 controlled HCFCs, only a few are commonly used. The most widely used have been HCFC-22 (usually a refrigerant, also known as R-22), HCFC-141b (a solvent and foam-blowing agent), and HCFC-142b (a foam-blowing agent and component in refrigerant blends, also known as R142b). To meet required goals, the EPA phased out HCFC-141b in 2003 and froze the production and consumption of HCFC-22 and HCFC-141b. The following is the phaseout schedule for HCFC-22 and HCFC-141b:

  • January 1, 2010 -- Ban on production and import of HCFC-22 and HCFC-142b except for continuing servicing needs of existing equipment
  • January 1, 2015 -- Ban on sale and use of all HCFCs except for certain uses, including continuing servicing needs of refrigeration equipment
  • January 1, 2020 -- Ban on remaining production and import of HCFC-22 and HCFC-142b After 2020, the servicing of systems with R-22 will rely on recycled or stockpiled quantities.

For more information on ODC phaseout, see:

Servicing Existing Equipment (Title VI Sections 608 and 609). The purpose of sections 608 and 609 of the Clean Air Act (CAA) are to minimize the quantity of refrigerants released to the atmosphere, and to maximize the recovery and recycling of refrigerants during the servicing and disposal of mobile and stationary air conditioning and refrigeration equipment. Requirements include:

  • Technician certification
  • Mandatory use of recovery and recycling equipment
  • Service practices that minimize refrigerant emissions
  • Prohibition of venting,
  • Equipment certification
  • Leak repair
  • Proper disposal,
  • Recordkeeping

Section 608 of the Clean Air Act directs the EPA to establish requirements to prevent the release of ozone-depleting and certain other refrigerants during the servicing, repair or disposal of appliances and industrial process refrigeration systems. This includes the scrapping/salvage of vehicles that have a mobile A/C system. Section 608 covers procedures involving motor vehicle air conditioners (MVACs) that are not covered by Section 609, such as the disposal of MVACs. Below is information concerning specific areas where the overlap between these two sets of regulations may require clarification.

Section 609 of the Clean Air Act establishes standards specifically for the service of MVACs. MVACs are included in the definition of appliances under the stipulations put forth in Section 608; however, since their service and repair are regulated under Section 609, they are not subject to the servicing requirements put forth in Section 608.

Note that the transportation industry is somewhat fragmented under the 608/609 rules. Truck cabs fall under the MVAC category and are therefore regulated under section 609. Trains, aircraft, ships/boats (passenger and cargo), and refrigerated tractor trailers are not considered MVACs and therefore not regulated under section 609. However, the section 608 regulations apply to these modes of transportation.

Technician Certification (Title VI Sections 608 and 609). Both regulations require that technicians become certified. Which certification you need depends on what equipment you are servicing. Technicians who repair or service MVACs must be trained and certified by an EPA-approved Section 609 program. These programs are specifically designed to cover MVAC refrigerant recovery, recycling and charging equipment and procedures in accordance with SAE Standards and Section 609 regulatory requirements. After completing a required training program, MVAC technicians must pass a test to become certified.

Under Section 608, the EPA has established four types of certification for technicians that service and repair appliances other than MVACs. To be certified, technicians must pass a test for the appropriate appliances. All training and review classes for Section 608 are voluntary; only passing the test is mandatory. The four categories of certification are:

  • Type I: Small appliances
  • Type II: High-pressure appliances, except small appliances & MVACs
  • Type III: Low-pressure appliances
  • Type IV (Universal): All appliances except MVACs

Within the transportation industry, technician certification can get tricky. For example, in a dairy truck, the hermetically sealed refrigeration unit used to keep the dairy products cold is regulated under section 608 while the CFC-12 comfort cooling system for the driver is regulated under section 609.

For more on certifications, see Section 608 Certification and Section 609 Certification respectively.

Leak Repair (Title VI Section 608). The leak repair requirements, promulgated under Section 608 of the Clean Air Act, require that when an owner or operator of an appliance that normally contains a refrigerant charge of more than 50 pounds discovers that refrigerant is leaking at a rate that would exceed the applicable "trigger rate" during a 12-month period, the owner or operator must take corrective action.

In general, owners or operators must either repair leaks within thirty days from the date the leak was discovered, or develop a dated retrofit/retirement plan within thirty days and complete actions under that plan within one year from the plan's date. More information, see Section 608 Leak Repair.

For all appliances that have a refrigerant charge of more than 50 pounds, the following trigger leak rates for a 12-month period are applicable:

Appliance Type
Trigger Leak Rate
Commercial refrigeration
35%
Industrial process refrigeration
35%
Comfort cooling
15%
All other appliances
15%

Leak Repair Proposed Amendments (Title VI Section 608). EPA has proposed changes to the leak repair regulations promulgated under Section 608 of the Clean Air Act. Specifically, EPA is proposing to lower the leak repair trigger rates for comfort cooling, commercial refrigeration, and industrial process refrigeration and air conditioning equipment (i.e., appliances) with ozone-depleting refrigerant charges greater than 50 pounds. This action proposes to streamline existing required practices and associated reporting and recordkeeping requirements by establishing similar leak repair requirements for owners or operators of comfort cooling, commercial refrigeration, and industrial process refrigeration appliances. This action also proposes to reduce the use and emissions of Class I and Class II controlled substances (such as but not limited, to CFC-11, CFC-12, HCFC-123, HCFC-22) by requiring the following:

  • Verification and documentation of all repairs,
  • Retrofit or retirement of appliances that cannot be sufficiently repaired
  • Mandatory replacement of appliance components that have a history of failures
  • Mandatory recordkeeping of the determination of the full charge and the fate of recovered refrigerant

Refrigerant Recycling Rule (Title VI Section 608). Under Section 608 of the CAA, EPA has established regulations (40 CFR Part 82, Subpart F) that:

  • Require service practices that maximize recovery and recycling of ozone-depleting substances (both chlorofluorocarbons [CFCs] and hydrochlorofluorocarbons [HCFCs] and their blends) during the servicing and disposal of air-conditioning and refrigeration equipment.
  • Set certification requirements for refrigerant recycling and recovery equipment, technicians, and refrigerant reclaimers.
  • Restrict the sale of refrigerant to certified technicians.
  • Require persons servicing or disposing of air-conditioning and refrigeration equipment to certify to EPA that they have acquired refrigerant recovery and/or recycling equipment and are complying with the requirements of the rule.
  • Require the repair of substantial leaks in air-conditioning and refrigeration equipment with a refrigerant charge greater than 50 pounds.
  • Establish safe disposal requirements to ensure removal of refrigerants from goods that enter the waste stream with the charge intact (e.g., motor vehicle air conditioners, home refrigerators, and room air conditioners).
  • Owners/operators of appliances normally containing 50 or more pounds of refrigerant must keep servicing records documenting the date and type of service, as well as the quantity of refrigerant added, for at least three years.

For more information, see: Complying With The Section 608 Refrigerant Recycling Rule.

Significant New Alternatives Policy (SNAP) Program (Title VI Section 612). The SNAP Program is EPA's program to evaluate and regulate substitutes for the ozone-depleting chemicals that are being phased out under the stratospheric ozone protection provisions of the Clean Air Act (CAA). For more information see Significant New Alternatives Policy Program and Air Conditioning and Refrigeration Alternatives. Also, see Best Practices, below.

Compliance Options

Compliance with all aspects of the Title VI regulations is mandatory and EPA is authorized to assess fines of up to $37,500 per day for any violation of these regulations. Basically, compliance can be achieved through one of two ways:

  • Diligent monitoring and servicing of existing equipment containing ODCs.
  • Replacing existing ODC equipment with new equipment containing substitutes.

EPA rules do not expressively prohibit use of older equipment (although most modifications are prohibited). However, servicing older units and replacing their ODCs is becoming more and more expensive mainly due to the decreased availability and increased prices of these chemicals. This is especially true if you are faced with a major repair. As an alternative strategy, many businesses maintain compliance, save money and reduce their liability and environmental impact by purchasing new, more efficient and compliant equipment. For more information see EPA's Initiatives and Voluntary Partnerships to Reduce Refrigerant Emissions.

Best Practices

The following resources are related to best practices and include ideas on building design and equipment improvements:

More Resources

None.

TERC Home